6 Jun 2025

✈️Analysis of Pratt & Whitney Airworthiness Directive Compliance

Airworthiness Directives; Pratt & Whitney Division Engines

Summary

The FAA proposes to adopt a new airworthiness directive (AD) for certain Pratt & Whitney Division (PW) Model PW4074, PW4074D, PW4077, PW4077D, PW4084D, PW4090, and PW4090-3 engines. This proposed AD was prompted by an analysis of an event involving an International Aero Engines, LLC (IAE LLC) Model PW1127GA-JM engine, which experienced a high-pressure compressor (HPC) 7th-stage integrally bladed rotor (IBR-7) separation that resulted in an aborted takeoff. This proposed AD would require repetitive angle ultrasonic scan inspections (AUSIs) of the HPC 15th-stage disks, front turbine hubs, high pressure turbine (HPT) 1st-stage air seals, and HPT 2nd-stage hubs for crack indications, and removal from service and replacement if necessary, and for certain serial numbers, removal from service and replacement of the HPT 1st-stage air seal. The FAA is proposing this AD to address the unsafe condition on these products.

Agencies

  • Transportation Department
  • Federal Aviation Administration

Business Impact ?

$$$ - High

The proposed airworthiness directive (AD) requires compliance measures including inspections and potential part replacements for specific Pratt & Whitney engines. Businesses operating affected aircraft must allocate resources for these regulatory requirements, affecting operational costs and maintenance processes.

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